Schirm GmbH serves as a production service provider for the chemical and related industries. Across its five production sites in Germany and the USA, Schirm GmbH continuously invests in state-of-the-art machinery and equipment to meet customer expectations.
The Challenge: Uncompromising Quality Standards in the Chemical Industry
The chemical industry demands exceptional quality standards. At Schirm GmbH, we embrace this challenge by prioritizing quality, transparency, reliability, resource conservation, and the safety of people and the environment.
In bulk material refinement, metal detectors are crucial for maintaining consistently high product quality and safety. Our clients also expect rapid equipment reconfiguration to achieve maximum flexibility and efficiency. Project parameters included operation in ATEX-20 zones and a compact design to accommodate limited space.
The Solution: Purest Chemical Products Through Multi-Stage and Precise Metal Detection
The RAPID PRO-SENSE metal separator with the GENIUS+ control unit boasts exceptional sensitivity thanks to its innovative HRF technology (High Resolution Frequency). This technology sends and analyzes detection signals at a specialized frequency, allowing for the optimal detection and separation of not only ferrous and non-ferrous metals but also the tiniest particles of non-magnetic stainless steel. The GENIUS+ control unit with a touchscreen simplifies quality control, enabling effortless data backup and processing via USB stick.
Additionally, its modular design offers unparalleled flexibility. The RAPID PRO-SENSE metal separator can be tailored to meet specific customer and material requirements. For challenging or confined spaces, it features options like a rotatable reject outlet. Installation is quick and easy with standard Jacob connection systems.
Inspection of Free-Falling Bulk Materials with Unmatched Sensitivity
The RAPID PRO-SENSE metal separator, featuring a round ejection mechanism without dead zones, is primarily used for quality control in the dispatch of powdery, sensitive materials that demand high cleanliness and frequent material changes. Overall, the RAPID PRO-SENSE impresses with its high performance, easy cleaning, and flexible installation options.
To further enhance product quality, the MAGBOX inline magnetic separator is employed. Thanks to the extremely powerful neodymium magnetic material, it can separate even iron dust and weakly magnetized stainless steel particles from the product stream. Magnetic separators, positioned before inductive metal separators, sort out Fe metals and thus reduce the load on inductive separation.
Customer Benefit: Schirm Delivers Unmatched Quality
As a versatile and seasoned production service provider, Schirm GmbH continually evolves its service offerings to meet your unique challenges. With the seamless integration of a metal detector and magnet, Schirm delivers the purest products, maximizing value for our clients.
It's important to note that the success of this project hinged on the advanced features of the metal separator and magnet system, as well as the close collaboration between project partners Schirm and Sesotec.
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