Food safety knows no compromise. Our software for seamless and efficient documentation in food production – consisting of the functions Audit-Check, Sensitivity Prediction, Compliance Mode, Integrated Compliance Monitoring, and Integrated Validation Process – is available for the VARICON+ IC, the LIQUISCAN VF IC, the RAYCON D+ HX as well as RAYCON D+ HX LW.
Quality assurance 4.0: With the help of a process wizard, the Audit-Check leads through the audit routine and logs all steps.
The sensitivity prediction enables an automatic determination of the detection sensitivity of various foreign bodies.
In Compliance Mode, the sensitivity can be set to factory or audit standards at the push of a button to produce compliantly and, at the same time, to reduce the false rejection rate.
Integrated Compliance Monitoring controls the detection capability of the inspection system. This continuous, internal control of detection requirements leads to immediate detection of deviations and increases the stability of the production process.
The Integrated Validation Process (IVP) is a documentation tool and yields proof that the desired quality objectives for the respective product have been achieved.
The 6-step approach to quality control for the greatest possible detection accuracy.
For you, as a food manufacturer, product quality is a top priority. In addition, you are required by law to comply with a whole range of food standards.
It is a big responsibility, as the slightest mistake would not only cost you dearly, but also damage your image considerably.
Product recalls, claims for damages and consumer losses are just some of the possible consequences of faulty products.
We would like to make sure that you sleep peacefully at night and with our Sesotec Compliance Package, we have developed an all-round carefree system for food safety.
With this we guarantee you not only a rule-compliant production of foodstuffs, but also that you will benefit from process reliability during the introduction of new products, knowing that your machines are always working flawlessly and reduce product waste. Moreover, thanks to the paperless documentation in the machine you are optimally protected from tampering.
The functions of the Compliance Package:
Quality assurance 4.0: With the help of a process wizard, the Audit-Check leads through the audit routine and logs all steps. This continuous quality monitoring is of enormous importance, especially for food producers and processors, to ensure consistently high product quality.
1. Request
The prompt to perform the Audit-Check appears on the display of the control unit. The frequency of these checks can be set manually.
2. Audit Check
The test bodies must be promoted as shown in the dialog box. Material type, diameter and the maximum permissible signal strength can be selected and adjusted manually.
3. Result
The results of the individual test bodies and the result of the test are transferred to the logbook and stored.
The sensitivity prediction is automatically updated after each teach-in process. After changes of sensitivity-dependent parameters, it is calculated and enables an automatic determination of the detection sensitivity of various foreign bodies.
The „Sensitivity Prediction“ enables automatic determination of the detection sensitivity of stainless steel and glass during an X-ray inspection. The test cards with 100 test bodies made of glass and stainless steel are available in all sizes and stored in the software. This information is calculated along with the product‘s gray value image as if a product with a test body were being recorded. All information on detection sensitivity is calculated from these generated images and displayed in a graph.
After the teach-in process, the software automatically gives the most suitable Inspection Level (IL) with associated sensitivities for ferrous, stainless steel, and non-ferrous metals. The IL with the predicted sensitivities that most reliably meet customer requirements can then be selected.
In Compliance Mode, the sensitivity can be set to factory or audit standards at the push of a button to produce compliantly and, at the same time, to reduce the false rejection rate. Process stability is thus constantly maintained.
Integrated Compliance Monitoring controls the detection capability of the inspection system. This continuous, internal control of detection requirements leads to immediate detection of deviations and increases the stability of the production process.
The Integrated Validation Process (IVP) is a documentation tool and yields proof that the desired quality objectives for the respective product have been achieved. The goal or result of the Integrated Validation process is a Sesotec-created certificate with the validation results.
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