Fluctuating material availability and the associated fluctuating material quality are among the biggest challenges facing recycling companies – and can quickly impact their profitability.
Our VARISORT+ reliably detects and separates plastic types, colors, shapes, metals and foreign objects in various material streams. Thanks to its modular plug-and-play design, it can be integrated into any production line and can also be operated with a customer-supplied conveyor belt.
The VARISORT+ reliably detects and sorts plastic types, colors, shapes, metals and foreign objects from different material streams. It achieves a high throughput of up to 8 t/h and convinces with a reject reliability of up to 99%.
The combination of up to three sensors, different working widths, the choice of different lighting systems and the option of operation with a customer- or plant-provided conveyor belt allow maximum flexibility.
The VARISORT+ is synonymous with a profitable sorting process thanks to the best possible sorting results even with poor material quality, high system availability with low maintenance and cleaning requirements, and a flexible system configuration.
With the flexible VARISORT+ sorting system, many different material streams can be sorted – efficiently, flexible and profitable. The modular design allows the combination of up to three sensors: C (color), M (metal) and N (plastic types) to separate mixed material streams into separate fractions.
In this way, the foreign body-free and sorted materials can
be profitably returned to the production cycle.
High-resolution color line scan camera for approximately 17 million teachable colors combined with innovative lighting options
Inductive metal sensors for identification/detection of magnetic and nonmagnetic metals
Hyperspectral camera for identification of different polymer types and materials as well as for various special applications
BASIC for color and shape detection on the conveyor belt, CLEAR for in-flight detection to distinguish the finest color nuances in clear material, and the innovative FLASH technology for the best possible color detection and for detecting bottles with additives.
A third discharge chute with an additional discharge chute enables the division into 3 different material streams and thus allows maximum productivity.
The entire machine concept has been optimized once again - for highest throughputs and purities as well as the reliable ejection of black materials. The integration of the sensor system and blow-out unit into the separator housing also makes the VARISORT+ particularly compact.
One of the special features of the VARISORT+ WEEE is the inverse sorting. The combination of camera and metal sensors enables very high degrees of purity in the sorting of electronic scrap while optimizing the consumption of energy and compressed air.
A multi-channel inductive stainless steel detection coil enables the highly precise detection of stainless steel materials (16 mm x 30 mm).
All existing sorting sensors can be combined within one machine, depending on the sorting requirement: a camera sensor for detecting different types of material by color, shape or size, a NIR sensor for distinguishing the different polymers and an inductive metal sensor for detecting all types of metal.
Thanks to AI-supported color, shape and polymer recognition in a sensor bridge, the VARISORT+ FLEX works particularly efficiently and precisely.
Depending on the sorting task and require- ments, the VARISORT+ FLEX is available either as a complete solution with separator housing and conveyor belt or as individual components.
Thanks to its sophisticated design, the VARISORT+ FLEX impresses with maximum system availability while requiring the least amount of maintenance and cleaning.
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